Low Sand Production Output of Sand Making Machine: What Are the Reasons?
In actual production, the output of the sand making machine is related to many factors, such as: material hardness, humidity, fineness of the finished sand, equipment maintenance, and the quality of the machine itself. Today we will talk about the factors that affect the output of the sand making machine.
Different Crushing Materials
Different materials have certain differences in hardness, viscosity, humidity, etc., and the sand output of the sand making machine during crushing will also be different. The details are as follows:
a. Material Viscosity
The higher the viscosity of the material, the more easily it adheres. Materials with high viscosity will adhere to the inner wall of the sand making chamber. If not cleaned in time, it will seriously affect the working efficiency of the sand making machine, and in severe cases, it will affect the normal operation of the sand making machine. Therefore, when selecting materials, be sure to pay attention that the viscosity of the material is not too high.
b. Material Composition
The more fine powder contained in the material before sand making, the more it affects sand making, because these fine powders are easy to adhere and affect transportation. Therefore, for materials with high fine powder content, pre-screening should be carried out to screen out the fine powder as much as possible to avoid affecting the normal operation of the sand making machine.
c. Material Humidity
If the water content is high, the material is prone to adhesion during crushing in the sand making machine, and it is also easy to block during the feeding and conveying process, resulting in reduced sand making capacity.
To solve this problem, first of all, the humidity of the material must be strictly controlled during material selection. If the material humidity is too high, sun exposure or air drying can be used to reduce the percentage of water in the material.
d. Material Hardness
The harder the material, the more difficult it is to make sand, and the more serious the wear on the equipment. The slow sand making speed, of course, means the sand making capacity is small. This requires that we choose materials with moderate hardness.Different Fineness of Finished Sand
The higher the fineness requirement, that is, the finer the material required for sand making, the smaller the sand making capacity.
This aspect depends on the specific requirements of the concentrator. If there are no special requirements, the fineness of the material can generally be set to medium fine.Differences in Sand Making Machine Models
Each manufacturer produces sand making machines with certain differences. Equipment of different models have different sand output and energy consumption during operation. When purchasing equipment, users should have a certain understanding of their own production and purchase a suitable model of sand making machine. Otherwise, it will not only affect the output of the equipment, but may also cause users to spend higher costs.Whether Standard Operation and Regular Maintenance Are Carried Out
Standard operation and regular maintenance of the sand making machine also affect the sand output of the equipment. If a sand making machine is operated Non-standard operation and without regular maintenance, the wear of the vulnerable parts will accelerate, the service life of the equipment will be greatly reduced, and the production volume per unit time will be small.The Quality of the Sand Making Machine Itself
A high-quality sand making machine is not only energy-saving and environmentally friendly, but also can easily achieve the expected output of the equipment. Moreover, high-quality equipment manufacturers use new high-wear-resistant materials and adopt internationally leading production technologies. The equipment produced can well meet the production needs of users and provide a more favorable guarantee for continuous, efficient and safe production.Whether the Design of the Sand Making Production Line Is Appropriate
The final output is related to all equipment of the entire production line. For example, if your output requirement is 500t/h, you cannot only require the sand making machine to have an hourly output of 500t. The processing capacity of the preceding jaw crusher, cone crusher, belt conveyor, etc. must also match it. Otherwise, the final output will definitely not be achieved. The configuration of a production line must comprehensively consider various factors to meet your capacity requirements.